Effects of mechanical strain amplitude on the isothermal fatigue behavior of H13

Isothermal fatigue (IF) tests were performed on H13 tool steel subjected to three different mechanical strain amplitudes at a constant temperature to determine the effects of mechanical strain amplitude on the microstructure of the steel samples. The samples' extent of damage after IF tests was compared by observation of their cracks and calculation of their damage parameters. Optical microscopy (OM) and scanning electron microscopy (SEM) were used to observe the microstructure of the samples. Cracks were observed to initiate at the surface because the strains and stresses there were the largest during thermal cycling. Mechanical strain accelerated the damage and softening of the steel. A larger mechanical strain caused greater deformation of the steel, which made the precipitated carbides easier to gather and grow along the deformation direction, possibly resulting in softening of the material or the initiation of cracks.     

循环热处理及形变对TC17钛合金片层组织球化和取向的影响

将循环热处理与形变相结合,利用电子背散射衍射等手段探究该工艺对TC17钛合金片层组织球化和取向的影响.结果表明:TC17钛合金在两相区进行单纯的循环热处理其片层组织球化程度有限,而经过循环热处理+压缩变形后,其魏氏组织消失,片层α相得到明显球化,但是其取向均匀性仍没发生较大变化.此外,变形中两相的再结晶速度及其强韧性导致了两相取向的差异性.α相的再结晶速度快于β相,在变形过程中,α相的各向异性首先降低;另一方面,由于α相比β相硬度高,热变形过程中,α相的变形程度小于β相,应变主要集中在与α相邻近的较软的β相,从而导致α相的取向均匀性高于β相.     

Fe-8/11Mn-4Al-0.2C钢的力学性能及应变硬化行为

对Fe-8Mn-4Al-0.2C(8Mn)和Fe-11Mn-4Al-0.2C(11Mn)实验钢进行不同温度的淬火热处理,实现奥氏体体积分数和稳定性的最优化.通过拉伸实验可得,8Mn钢和11Mn钢在淬火温度为750℃时,获得最佳的力学性能组合,即强塑积为46.4 GPa%和66.9 GPa%.8Mn-750试样和11Mn-750试样在拉伸过程中表现出相同的三阶段应变硬化行为.通过XRD测定变形过程中奥氏体体积分数的变化,研究发现TRIP效应主要发生在变形的第二和第三阶段.11Mn-750试样由于具有更高的奥氏体含量、转变量和稳定性,使得其塑性远远高于8Mn-750试样.     

渗碳体形态对高碳珠光体钢组织及性能的影响

为研究SWRS82B钢不同条件下进行的大过冷工艺所形成的渗碳体形态对珠光体亚结构组织及性能的影响,制定相关热处理工艺:将试样在880℃奥氏体化15 min后,以70,100,200℃/s的冷速过冷到300℃等温3~15s,之后升温至珠光体区等温1min,最后快冷至室温.通过SEM和TEM观察,以及MTS拉伸试验机得到的数据,结果表明,在过冷时间为3s的前提下,随着冷速的增长,渗碳体由完整片层状发生不同程度的碎化.在200℃/s时,渗碳体已经大面积碎化,并发现大量的纳米级渗碳体,抗拉强度表现为先降低后升高,伸长率持续升高.当冷却速度为70℃/s时,随着过冷时间的延长,抗拉强度和伸长率都表现为先降低后增大的特点.纳米渗碳体随着过冷时间的延长开始减少,到达15s时,开始出现了贝氏体组织.     

机械制浆过程磨机负荷内模PI控制

针对双盘磨机在运行过程中具有大滞后、大惯性及非线性等特点,内模控制作为一种先进控制策略,鉴于其对过程模型精度要求不高等优点,提出了一种基于内模控制原理的PI控制方法,该方法设计的控制器仅有一个可调参数,且通过最大灵敏度指标实现其整定,有效避免了控制器整定的复杂性与随机性.仿真结果表明,与常规PID控制相比,所提方法可有效减小模型参数变化及各种干扰对系统性能的影响,满足机械制浆生产过程对控制器性能的要求,保证磨机安全稳定运行,实现了磨机负荷的稳定化控制,为机械制浆过程综合自动化系统的实施奠定基础.     

浅谈天车“抬”吊巨大设备吊装点的精确计算

为保证设备的安全吊装,分析建立了一个数学模型,计算确定吊装点的精准设置位置,为吊装方案的细化编制和起重吊装的实际操作提供数据上的依据和支持,精确吊装方法和吊装点对制定吊装方案具有决定意义。     

Development of liquid-nitrogen-cooling friction stir spot welding for AZ31 magnesium alloy joints

A liquid-nitrogen-cooling friction stir spot welding (C-FSSW) technology was developed for welding AZ31 magnesium alloy sheets. The liquid-nitrogen cooling degraded the deformability of the welded materials such that the width of interfacial cracks increased with increasing cooling time. The grain size of the stirred zone (SZ) and the heat-affected zone (HAZ) of the C-FSSW-welded joints decreased, whereas that of the thermomechanically affected zone (TMAZ) increased with increasing cooling time. The maximum tensile shear load of the C-FSSW-welded joints welded with a cooling time of 5 or 7 s was larger than that of the friction stir spot welding (FSSW)-welded joint, and the tensile shear load decreased with increasing cooling time. The microhardness of the C-FSSW-welded joints was greater than that of the FSSW-welded joint. Moreover, the microhardness of the SZ and the HAZ of the C-FSSW-welded joints increased, whereas that of the TMAZ decreased, with increasing cooling time.     

Preparation and Mechanical Properties of a Novel Textile Pad for Wound Debridement

Various types of wound debridement approaches are currently available in clinical practice such as autolytie, enzymatic. biodebridement, mechanical, and surgical debridemenl techniques. A critical look at these various options can explain their potential but also their limitations. In this study, a novel textile pad, which is composed of polyester filaments on the fleecy side and a bioeompatible coating on the opposite side, was made to provide a safe, inexpensive, easier and especially more efficient debridement process that can be used in all healthcare settings by all healthcare practitioners. Eighteen kinds of samples were prepared with different pile density, ground yarn count and coating amount. Dimensional morphology, stitch density, mass per unit area and mechanical properties were investigated to study the intrinsic relationship of structure and properties of textile pad for wound debridement. Results showed that tensile strength and suturing strength at piped site increased obviously with the increment of ground yarn count, while the amount of coating could also have a slight impact on these two properties. However, compressive load was mainly affected by pile density, with no obvious relation to ground yarn count and coating amount.     

基于机械式变速器脱挡故障分析与预防

脱挡是汽车变速器的常见故障之一,笔者从机械式变速器脱挡故障现象入手,从整车和变速器两方面对脱挡故障展开分析,并提出了预防解决措施,提升机械式变速器可靠性能。     

关于机电设备管理问题的分析

机电设备的安全管理是企业中最经常、最大量的安全管理活动,也是企业实现安全目标的基本保证,质量达标是安全生产的保障。因此,加强机电设备监管有着重要的意义。文章就目前机电设备安全管理存在的问题进行了分析。